Speed up Your Concrete Moisture Testing

In the fast-paced world of construction, time is money. However, ensuring the accuracy and reliability of concrete moisture tests is paramount.

So, how can you marry the two — speed and precision?

Dive into this article, where we uncover five proven strategies, tried and tested by experts, to expedite your concrete moisture testing. These techniques won’t just save you time but also give you peace of mind, knowing that your results are spot on.

Prepare to revolutionize the way you work with concrete.

• 1. Take Readings at 1-Hour and 24 Hours after Drilling Test Holes
• 2. Use Wagner Meters’ Service Temperature Adjustment Chart or Online Estimator
• 3. Use a Vacuum Drill Bit to Drill the Holes
• 4. Take Advantage of Bluetooth® Technology for Quick, Easy, and Accurate Readings
• 5. Leverage Your Smartphone
• 6. Educate and Train Your Team
• 7. Stay Updated with Industry Trends
• 8. Invest in High-Quality Equipment

Project timelines always seem to put contractors on tight schedules. You know the concrete requires the time it needs to dry before the flooring can be installed, but everyone else constantly pushes to get it done faster. Nobody wants the cost of having to delay decisions because of uncertainty about when the floor can be finished.

This is where moisture testing comes in. The earlier you can test and get actionable results, the earlier decisions can be made about how and when to move forward. Of course, ASTM F2170 requires a 72-hour  now 24-hour equilibration period before you can conduct a documentable relative humidity (RH) test in a drilled hole. That doesn’t mean you don’t have options on how to speed up testing without sacrificing accuracy or reliability of the results.

Here are five tips you want to take to speed up your concrete moisture testing:

#1 Take Readings at 1-Hour and 24 Hours after Drilling Test Holes

You can’t document a reading until you’ve waited 72 hours if you want to conduct an ASTM F2170-compliant RH test. That doesn’t mean you have to wait that long to get actionable data. In fact, you can cut your decision time down by up to 67 percent. That should certainly help planning and managing budget costs.

Science has proven you don’t have to wait 72 hours before making a decision. The numbers look basically the same at the 24-hour mark. The reliability of the early testing results is one of the key findings of a soon-to-be-released Precision and Bias (P&B) study that was conducted by an independent laboratory under the direction of an ASTM task group.

So while you can’t document RH test results until 72 hours in order to comply with ASTM F2170, you can confidently use the 24-hour reading to accelerate decision-making about the project timeline.

#2 Use Wagner Meters’ Service Temperature Adjustment Chart or Online Estimator

The CTLGroup partnered with Wagner Meters to develop a service temperature adjustment chart and estimator used to determine what the RH will likely be in the concrete under service conditions. It’s now making both tools available for free to contractors.

If you’re using the prepared table, it assumes a water to cement (W/C) ratio of 0.5 and service condition temperature of 72° F. So just use your measured RH and temperature to find where they meet on the table. If you’re using the online calculator, you need four data points: the measured RH and temperature at the time of the test, the W/C ratio of the concrete poured, and the service condition temperature. Simply enter this information into the calculator and it provides an estimate of what the RH level will be under service conditions.

Having a prediction of RH under service conditions lets you be more confident about whether the concrete will equilibrate to an acceptable moisture condition tolerance level under service conditions for the flooring you want to install. This is the RH level at which your flooring will have to adhere for the long haul and the most critical indicator whether your flooring will stick or result in failure. Using the online calculator or table enables you to safely estimate how much more drying time will be needed.

#3: Use a Vacuum Drill Bit to Drill the Holes

Drilling the holes for the sensors inevitably leaves debris, which interferes with getting an accurate RH test reading if not properly cleaned out. Manually cleaning the hole is a bit like brushing your teeth; you think you’re doing it for long enough, but you’re probably not. We’re all in a rush to move to the next step.

Fortunately, you can use a vacuum drill bit that does its own cleaning as it’s drilling. You’ll not only save time in the testing process, but it will probably clean the hole out better than you could.

#4: Take Advantage of Bluetooth^® Technology for Quick, Easy, and Accurate Readings

The quickest and easiest way to get a reading from an RH sensor is to have it delivered via Bluetooth^® wireless technology to electronic storage. In order to do this, you’ll need a sensor and reader kit that’s Bluetooth^® enabled.

When you connect the Bluetooth^®-enabled reader to the sensor, it sends the RH measurement back to whatever electronic storage, like an SD card, has been set up to receive it. In addition to the RH percentage, it should also provide the location and certification data about the sensor, all so it meets the documentation requirements of ASTM F2170.

The final benefit of Bluetooth^® delivery, in addition to how quick and easy it is to take a reading, is that you don’t have to worry about human error in the recording of RH levels for all the different sensors.

#5: Leverage Your Smartphone

There are a number of apps you can use to make RH testing go faster. Similar to the Bluetooth^® technology, some RH test kits have a reader that can deliver test results to an app you can download onto your phone. This can make reading results easier as your phone may have a larger and brighter screen than the reader.

If you’re using a reusable sensor, some RH test kit apps will capture and store the relevant calibration data for each sensor you have. You can easily see which sensors are properly calibrated for use and which need to be re-calibrated. This way, you also avoid the situation of wasting huge amounts of time trying to conduct a test with an uncalibrated sensor and have to re-test in order be in compliance with ASTM standards.

#6: Educate and Train Your Team

The efficiency and accuracy of concrete moisture testing heavily rely on the proficiency of the people conducting it. Imagine trying to speed up your testing but being held back due to common rookie mistakes. This emphasizes the need for a well-informed team.

Continuous education and training become indispensable.

Why? Concrete moisture testing isn’t merely about following steps; it’s about understanding the nuances and intricacies that can impact results. These intricacies can best be comprehended when your team is well-versed with the latest techniques and protocols in concrete moisture testing.

How can you achieve this? Consider holding periodic training sessions, seminars, or workshops. This equips your team with the needed knowledge and instills confidence in their abilities.

And remember, a confident team is a swift and efficient team!

Free Download – Which Rapid RH Sensor is Right For You?

#7: Stay Updated with Industry Trends

Like technology and fashion, the world of concrete moisture testing isn’t static. New research is constantly being published, methodologies are refined, and novel techniques are emerging. You might use outdated and slower methods if you aren’t keeping pace with these advancements.

But where to begin?

Start by subscribing to industry-specific journals, attending webinars, and participating in conferences. Surrounding yourself with the latest knowledge ensures you’re always at the top of your game.

Moreover, knowing the latest trends allows you to leverage new tools and methods that could significantly speed up your testing process.

So, immerse yourself in the evolving world of concrete moisture testing and see how it transforms your testing game.

#8: Invest in High-Quality Equipment

Imagine being a renowned chef but working with blunt knives and malfunctioning ovens. Sounds counterproductive, right? Similarly, in the world of concrete moisture testing, the quality of your equipment is paramount.

Why? High-quality tools not only boost the efficiency of the tests but also play a pivotal role in the reliability of the readings you obtain. Using subpar equipment could lead to inconsistencies and errors that would only slow you down in the long run.

But what counts as high-quality equipment? Those tools are highly recommended by industry experts, have proven reliability, and incorporate the latest technology.

While the initial investment might seem steep, think of it as a long-term investment in speed, accuracy, and credibility.

So, don’t skimp on quality. Prioritize investing in the best equipment out there, and watch as your testing process becomes swifter and more reliable than ever!

Learn how to use DataGrabbers for better concrete moisture testing.

Use Your Time Wisely

While there’s no getting around the 72 hours for ASTM documentation, you don’t have to spend that time idly. Use these five tips to get the most out of that time to start making reliable decisions early in the testing process.

In summary, speeding up concrete moisture testing doesn’t mean sacrificing quality. With these eight expert tips, you can optimize your testing process, ensuring precision in less time.

By embracing innovative tools, technologies, and strategies, you can stay ahead of project timelines without compromising the integrity of your work.

Always remember, in construction, it’s not just about working hard but working smart!

Jason Spangler

Jason has 20+ years’ experience in sales and sales management in a spectrum of industries and has successfully launched a variety of products to the market, including the original Rapid RH® concrete moisture tests. He currently works with Wagner Meters as our Rapid RH® product sales manager.

Last updated on September 12th, 2023